From raw material to finished margin
Manufacturers don’t fail for lack of orders — they fail on costing they can’t trust, schedules that slip and quality that escapes. HYPERSYS runs the plant and the books on one platform, so every work order carries its true cost.
What breaks first on a growing plant floor
Costing you can’t defend
Standard costs set once a year and never reconciled mean every quote is a guess. HYPERSYS captures material, labor and overhead per work order and shows variance while the job is still running.
Materials arriving late — or early
MRP driven by live demand, BOMs and supplier lead times plans purchases when they’re needed. Supplier collaboration keeps promise dates honest.
Quality that escapes
Inspection plans at receiving, in-process and final; quality holds that actually stop shipment; and full batch genealogy when a customer calls.
The turnkey Manufacturing solution
The manufacturing stack pairs the Nexus core with the Manufacturing and Supply Chain Planning add-ons — plant and ledger, one system.
Nexus Manufacturing
Work orders, finite scheduling, MRP, shop floor execution, quality management and equipment maintenance — the add-on that runs the plant.
Nexus Supply Chain Planning
Multi-level BOMs, demand and supply planning, cost management and supplier collaboration — materials planned, not chased.
Nexus Inventory
Raw material, WIP and finished goods by warehouse and bin; batch/lot capture at receipt; GRNs, transfers and cycle counts.
Nexus Procurement
RFQs and blanket agreements for strategic materials, supplier qualification, receiving with quality gates and three-way matching.
Nexus Financials
Work-order costing posts to the GL automatically — WIP, variances, absorption and finished-goods valuation without month-end archaeology.
Nexus Risk & Compliance (GRC)
Controls testing, segregation of duties and audit management for regulated and certification-bound manufacturers.
A schedule the floor believes and finance can price
When planning, execution and costing share one database, the schedule stops being fiction. Orders explode through BOMs into material requirements; work orders hit the floor with routings; every completion and scrap entry updates cost and inventory in real time.
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MRP that respects realityLead times, minimum orders, on-hand and in-transit stock all considered — planned orders you can actually release.
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Shop floor without paperOperators clock on to operations, report quantities and scrap from a tablet — labor lands on the work order as it happens.
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Maintenance built inPreventive maintenance schedules and breakdown work orders on the same platform, so downtime shows up in the numbers.
Manufacturing, asked and answered
How clean does our BOM and routing data need to be to start?
Can we run make-to-order and make-to-stock side by side?
Does quality management support certifications like ISO 9001?
Bring one BOM and last month’s variance report
We’ll show you the same product planned, produced and costed on HYPERSYS — with the variance visible before month-end, not after.